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PREDICTIVE MAINTENANCE

Around the clock protection.

We monitor your equipment for fault modes using Predictive Maintenance Techniques such as Vibration Analysis, Oil Analysis, Ultrasound Analysis, and Infrared Analysis. We combine techniques to confirm fault modes so that you know how your equipment will fail and how much time you have.

PREDICTIVE MAINTENACE DONE RIGHT

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VIBRATION ANALYSIS

Vibration Analysis identifies and locates problems before you can see, feel, or hear them. 

Our vibration services are done quickly and efficiently to make sure that your machines are running correctly and reliably.

  • Monthly Contracts for Vibration Routes.

  • Weekly Critical Vibration Routes.

  • Troubleshooting for repeated bad actors or high alarms

  • Newly installed equipment commissioning 

  • Fan, Blade and Vane Balancing

INFRARED ANALYSIS

Thermal imaging can see hot spots and failure modes that you are otherwise unable to detect. Our IR services are done with safety as our top priority. We use best in class equipment to test electrical systems, switches, transformers, bearings, motors, gearboxes, open gear and more.

  • Monthly, Quarterly and Annual contracts for IR Routes

  • Annual transformer and switchgear inspections

  • Troubleshooting for repeated bad actors or high alarms

  • Newly installed equipment commissioning

  • Kiln and Ball Mill Creep Analysis

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OIL ANALYSIS

Oil analysis detects when internal components need repair - including bearings, gears, shafts, and oil and grease. Our oil analysis services are done with rapid turn-around and in-depth expert analysis by our team of machinery lubrication and rotating equipment engineers. 

  • Monthly, Quarterly and Annual contracts for Oil Analysis Routes

  • Annual transformer testing

  • Troubleshooting for repeated bad actors and high alarms

  • Newly installed equipment commissioning

  • Equipment lubrication compatibility analysis

ULTRASOUND ANALYSIS

Our ultrasound analysis finds compressed air/gas leaks, vacuum leaks, electrical faults (arcing, tracking & destructive corona), and failure modes in slow rotating equipment such as motors, gearboxes and bearing, and rotary feeders and more.

  • Compressed air leak audit

  • Electrical inspections of switchgear, cabinets, transformers, and more

  • Ultrasonic lubrication of bearings

  • Troubleshooting for repeat bad actors and high alarms

  • Newly installed equipment commissioning

THE TRUTH ABOUT PREDICTIVE MAINTENANCE

70%

Reduction in Breakdowns

25%

Increase in Production

25%

Reduction in Cost

CAN PREDICTIVE MAINTENANCE HELP YOUR COMPANY?

Predictive maintenance can help you manage maintenance more efficiently. However, at Vertex, we know that every company and/or location is not created equal.  This is why we recommend starting with a site assessment for your company to look at mission critical asset requirements and maintenance program maturity.

Ask yourself these questions:


  • How reliable does my critical equipment need to be?

  • What are my machines' current failure rates

  • How high is my current maintenance cost?

  • Are spare parts onsite when I need them?

  • How do we determine when to replace vs. repair vs. maintain our equipment?

  • Have we identified critical equipment in our production line?

  • Are there some critical assets that would benefit from predictive maintenance?

  • Do we have the expertise or time in house to develop and manage a predictive maintenance program?

  • Do we have advanced analytics experts on site?

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LEARN MORE

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